Highest Quality Latex Mattress in Phoenix AZ

Our Phoenix Natural Latex Mattress products are manufactured with pride in the USA, ensuring the highest product quality standards throughout the manufacturing process. 

Classic Talalay

 

Using our proprietary blended formulation, our Classic Talalay is the highest quality, most durable, and most consistent Talalay in the industry.  Held to the world’s highest tolerances to eliminate variability in firmness and feel from core to core - EVERY mattress core is tested in 9 locations to ensure uniform product feel.

 

Features:

 

 

Phoenix 100% Natural Talalay Latex Beds

 

 

 

Using our proprietary all natural formulation, our 100% Natural Talalay is the highest quality, most durable, and most consistent Natural Talalay in the industry.  Held to the world’s highest tolerances to eliminate variability in firmness and feel from core to core - EVERY mattress core is tested in 9 locations to ensure uniform product feel.

Features:

 

TALALAY CLASSIC

Our most popular and widely used Talalay. Available in all standard mattress sizes.

Pressure Relief Layers: ILD’s 14, 19, 24, 28, 32

Support Cores : ILDʼs 36, 40, 44

 

TALALAY NATURAL (100% NATURAL)

Unlike so called natural “soy based foams” that have a maximum of 10% natural content, Talalay 100% Natural utilizes 100% natural liquid latex for a true eco-friendly solution.

Available in all standard mattress sizes.

Pressure Relief Layers: N1, N2, N3

Support Cores : N4, N5

 

 

PHOENIX QUALITY TALALAY LATEX BEDS

WHAT MAKES TALALAY SO SPECIAL?

Our commitment to perfection:

From the selection and mixing of raw materials to final product testing and assembly, our entire manufacturing facility utilizes the latest technology to create the most supple, resilient and comfortable Talalay sleep products in the world.

Talalay latex is the premier material in bedding. Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. Careful attention to detail at every step makes certain this amazing feel comes through in the finished product.

To help understand what makes our Talalay so exceptional, think of an artisan chef creating a light and airy chocolate soufflé.

Start with the best ingredients - We utilize only the highest quality natural and synthetic latex and never introduce fillers that can degrade the feel and durability of our products.

Unlike other latex manufacturers, Talalay Global filters the liquid latex to remove any large particles that might affect the consistency and durability of our end products. It you think of Talalay like a soufflé, it’s pretty clear that using powdered eggs isn’t going to suffice- you need real, farm fresh eggs!

Use the best recipe – Next, we mix our premium ingredients into a liquid latex formula or “batter”. Creating different formulas of liquid latex “batter”, we meet specific customer requests for 100% natural or more commonly used blended natural/synthetic latex recipes. Think dark chocolate vs, milk chocolate- it’s a matter of personal taste and desired product attributes.

Measure Carefully- As any great baker knows, if you don’t measure correctly the soufflé will fail. Our advanced, state of the art automated systems control both the mix of the batter and the precise amount poured into each mold to attain specific results every time.

Test for Perfection - Once the process is complete, every mattress core is robotically tested in 9 areas to assure a consistent feel from head to toe. Each pillow is individually weighed and hand inspected.

Share the Results - Even the best ingredients and the finest materials can be used poorly. To assure great finished products, we follow through by sharing knowledge with our retail and manufacturing partners. Together, we design and deliver finished pillows, mattress toppers and mattresses that bring the uplifting benefits of Talalay to the surface.

 

LATEX FOAM NATURAL TALALAY LATEX MATTRESS MANUFACTURERS IN PHOENIX AZ:

 

The terms “Talalay” and “Dunlop” refer to the two different methods of manufacturing Latex Rubber for sleep products. The Dunlop process was developed in 1929. It was the first method used to produce latex material for bedding.

As technology progressed, the Talalay process was developed by the Talalay family during World War II. The Talalay process for producing latex is significantly more complex and costly, resulting in softer, more buoyant and luxurious finished products.

 

MAKING LATEX - LATEX FORMULAS

 

Both Talalay and Dunlop processes start with a formula mixture of liquid latex.

Note: there are small amounts of other materials required for processing liquid latex into solid form which are necessary for all latex production. (ingredients & amounts are proprietary)

Talalay Global - Talalay is produced using only 100% Natural or Blended formulations to meet optimum quality standards.

 

Latex Processes:

 

TALALAY

 

1. Liquid latex formulation is poured into a mold and sealed closed

2. Vacuum is created to disperse liquid latex throughout mold

3. Liquid latex is flash frozen

4. Frozen latex is flash heated to “gel” into permanent solid form

5. Cooled solid latex is removed from mold

 

DUNLOP

 

1. Liquid latex formulation is poured onto a long conveyor belt

2. Liquid latex is slowly heated to “gel” into permanent solid form

3. Cooled solid latex is removed from conveyor belt

 

THE DIFFERENCE IN PROCESSING ARE THE TWO ADDITIONAL STEPS THAT OCCUR WITH TALALAY PROCESS - #2 VACUUM & #3 FREEZE.

 

#2 Vacuum – This allows any amount of latex to be evenly distributed throughout the mold creating precise and varied firmness with the finished latex. The more liquid latex that’s poured into the mold the firmer the resulting solid latex. Therefore, if less liquid latex is used, a softer more supple piece of latex results. This differs from Dunlop in that Dunlop process has very little ability to vary the firmness or feel of the finished solid product while maintaining its structural integrity. The liquid formula is poured onto a belt and you get the same, dense piece of latex every time. The only way to soften the feel of Dunlop latex is to add “fillers” into the liquid latex formula which result in solid latex that is flaky and breaks down quickly.

 

#3 Flash Freeze – This provides Talalay with its uniquely consistent characteristic. Liquid latex is a suspension of rubber particles in water, like a shaken snow globe. Flash freezing prevents the latex particles from settling to the bottom while gelling into a solid product. This means that the resulting piece of solid Talalay latex has the same consistent feel from top to bottom.

This differs from Dunlop because Dunlop process does not utilize a freeze step. Therefore, the rubber particles settle to the bottom while the liquid latex is gelling into a solid form, like a snow globe, resulting in a variation of feel from top to bottom. This is not recognizable if the Dunlop latex is used as a bottom layer of a mattress but can cause problems if Dunlop pieces are used for pillows or as top layers of a mattress.

CONCLUSION

The Talalay process takes four times longer than Dunlop with two additional process steps that improve the consistency, quality and feel of the finished latex.

A simple analogy: Talalay latex is like a chocolate soufflé; although the process is long, your end product is a buoyant, airy, complex delight. Dunlop latex is more like a tray of brownies; tasty, but dense and flat in comparison.

Is the Phoenix Organic Cotton Latex Mattress Company
the most manufacturer of the most Comfortable mattress in the World?

  

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